Popped Chip

The 16D Popped Chips Machine by Penguin Innovative Engineering Pvt Ltd is a high-performance snack processing machine designed for producing healthy, crispy popped chips and rice cakes with uniform shape and texture. Powered by 440V 3-phase electricity with 12 kW consumption, the machine offers a production capacity of 5,000–6,000 pieces per hour and operates at 15 pieces every 10 seconds. It features a titanium-coated mold, 7-inch HMI touch display, precise heating controller, and cooling system for consistent quality and efficient operation. The machine can produce 50 × 53 mm triangle popped chips with 2–10 mm thickness, and optionally 40 mm round rice cake type snacks with 3–7 mm thickness.

Penguin Innovative Engineering Pvt Ltd is a leading manufacturer of advanced food processing machinery, offering the 16D Popped Chips Machine for efficient production of healthy popped chips and rice cake snacks. This machine is engineered to deliver high production capacity, precise heating control, uniform chip shape, and hygienic food-grade operation.

The 16D Popped Chips Machine is ideal for commercial snack manufacturers, food processing units, and entrepreneurs looking to produce low-oil, crispy, and healthy snack products. Its robust construction, advanced HMI touch control system, and titanium-coated mold ensure long-lasting performance and consistent product quality.


A Popped Chip Machine uses high temperature and pressure to expand (pop) starch-based pellets into light, crispy, low-oil chips. Unlike deep frying, the product is cooked by heat, making it a healthier snack with lower fat content.

  1. Step-by-Step Working
  2. Raw Material Preparation
  3. Ready-made 3D pellets or starch-based pellets are used.
  4. Pellets can be made from:
  5. Potato starch
  6. Corn starch
  7. Rice flour
  8. Wheat flour
  9. Tapioca starch
  10. Multigrain blends
  11. Machine Preheating
  12. The heating chamber is preheated to the required temperature.

 

Typical temperature range:

  1. 180°C–280°C
  2. Depending on pellet type and thickness.
  3. Automatic Feeding
  4. Pellets are fed into the heating chamber through an automatic feeder.
  5. The feeder ensures a continuous and uniform supply.
  6. Popping Process

 

Inside the chamber:

  1. High temperature softens the starch.
  2. Moisture inside the pellet turns into steam.
  3. Internal pressure builds rapidly.
  4. The pellet expands instantly into a crispy popped chip.
  5. Cooling
  6. Freshly popped chips pass through a cooling section or conveyor.
  7. Cooling helps maintain crispness and prevents moisture buildup.
  8. Seasoning
  9. Chips enter a seasoning drum.
  10. Oil mist (optional) and seasoning powder are sprayed evenly.

 

Popular flavors:

  1. Salted
  2. Tomato
  3. Masala
  4. Cheese
  5. Cream & Onion
  6. Peri Peri
  7. Barbecue
  8. Packaging

Finished chips are packed using an automatic pouch packing machine.
Nitrogen flushing is commonly used to preserve freshness and extend shelf life

 

Key features

  • High production capacity: Produces 5,000–6,000 pieces per hour (approximately 5,500 pcs/hour based on a 10-second cycle).
  • Fast operation: Produces 15 pieces every 10 seconds for efficient commercial production.
  • Versatile product options: Produces 50 × 53 mm triangle popped chips with 2–10 mm thickness and optional 40 mm round rice cake type snacks with 3–7 mm thickness.
  • Precise temperature control: Heater temperature range from 1°C to 300°C for consistent cooking and texture.
  • Durable titanium-coated mold: Ensures better durability, reduced sticking, and improved product finish.
  • User-friendly control system: Equipped with a 7-inch HMI touch display and heating controller for easy operation.
  • Efficient cooling system: Includes a cooling system to maintain product quality and operational efficiency.
  • Extra air compressor: Supports smooth machine operation and consistent production.
  • Large hopper capacity: 14-liter hopper capable of holding approximately 11 kg of rice.

 

Technical specifications

Specification Details
Machine Model 16D Popped Chips Machine
Voltage 440V, 3 Phase
Frequency 50–60 Hz
Power Consumption 12 kW
Heater Temperature 1°C to 300°C
Working Capacity 15 pcs every 10 seconds
Production Capacity 5,000–6,000 pcs/hour
Chip Size 50 × 53 mm triangle
Chip Thickness 2–10 mm
Optional Rice Cake Size 40 mm round
Rice Cake Thickness 3–7 mm
Hopper Capacity 14 L (approx. 11 kg rice)
Mold Type Titanium-coated mold
Control Panel 7-inch HMI touch display
Machine Dimensions 38" × 34" × 60"
Machine Weight Approx. 340 kg
Additional Features Extra air compressor, cooling system, heating controller

 

Applications

  • Healthy popped chips manufacturing
  • Rice cake snack production
  • Commercial food processing units
  • Low-oil snack production businesses
  • Ready-to-eat snack manufacturing

 

Why choose Penguin Innovative Engineering Pvt Ltd?

  • Specialized manufacturer of food processing and snack production machinery.
  • Machines designed for high efficiency, durability, and hygienic operation.
  • Advanced HMI touch control system for easy operation and monitoring.
  • Reliable technical support and after-sales service.
  • Customized solutions for different snack production requirements.

 

For pricing, technical details, and customized production solutions, contact Penguin Innovative Engineering Pvt Ltd today and upgrade your snack manufacturing business with the advanced 16D Popped Chips Machine.

 

16D Popped Chips Machine | Popped Chips Machine Manufacturer | Popped Chips Making Machine | Healthy Snack Machine | Rice Cake Machine | Low Oil Snack Machine | Snack Processing Machine | Popped Snack Production Machine | Commercial Popped Chips Machine | Popped Chips Machine Manufacturer in India

FAQs

1. What is a Popped Chip Machine?

A Popped Chip Machine is an advanced food processing machine that converts starch-based pellets into crispy, healthy popped chips using controlled high temperature. Unlike traditional frying, the popping process requires little or no oil, producing a lighter and healthier snack.

 

2. Which raw materials can be used?

Our machine can process a wide range of ready-made pellets, including:

  • Potato Pellets
  • Corn Pellets
  • Rice Pellets
  • Wheat Pellets
  • Tapioca Pellets
  • Multigrain Pellets

 

3. Does the machine require oil?

No. The machine is designed for low-oil or oil-free production. A small amount of oil may be used later in the seasoning process if desired.
 

4. Are popped chips healthier than fried chips?

Yes. Since the chips are popped instead of deep-fried, they generally contain significantly less oil and fat while maintaining a crispy texture.

 

5. What products can be made?

The machine can produce:

  • Popped Potato Chips
  • Multigrain Chips
  • Rice Chips
  • Corn Chips
  • Healthy Snack Chips
  • Kids' Snacks
  • Low-Fat Snack Products

 

6. What is the production capacity?

The standard machine can produce approximately 15 pieces every 10 seconds. Higher-capacity models are also available for commercial production.

 

7. What is the power requirement?

  • Voltage: 440V
  • Phase: 3 Phase
  • Frequency: 50–60 Hz
  • Power Consumption: Approximately 12 kW

 

8. What temperature does the machine operate at?

The heating temperature is adjustable from 1°C to 300°C, allowing operators to optimize settings for different pellet types.


9. Can different chip shapes be produced?

Yes. The final shape depends on the pellet used. Various shapes such as round, triangle, square, star, heart, wave, and other 3D designs can be produced.

 

10. Is the machine fully automatic?

Yes. The machine is designed for automatic and continuous production with easy-to-use controls for temperature and operation.
 

11. Is operator training provided?

Yes. Penguin Innovative Engineering Pvt. Ltd. provides installation support, machine operation training, and production guidance to help customers start manufacturing successfully.

 

12. What material is the machine made from?

The machine is manufactured using high-quality SS 304 Food Grade Stainless Steel, ensuring hygiene, durability, and compliance with food processing standards.

 

13. How long does it take to change flavors?

Flavor changes are quick. After cleaning the seasoning system, operators can switch between different seasonings with minimal downtime.

 

14. What flavors can be used?

Popular options include:

  • Salted
  • Tomato
  • Cheese
  • Peri Peri
  • Masala
  • Barbecue
  • Cream & Onion
  • Mexican
  • Chilli Lime
  • Custom Seasonings

 

15. Is the machine suitable for startups?

Yes. It is suitable for startups, SMEs, contract manufacturers, and large food processing companies. Different production capacities are available based on business requirements.
 

16. What maintenance is required?

Routine maintenance includes:

  • Daily cleaning
  • Heater inspection
  • Conveyor inspection
  • Electrical connection checks
  • Lubrication of moving parts (where applicable)

Proper maintenance helps ensure long service life and consistent production.

 

17. What is the shelf life of popped chips?

With proper seasoning and nitrogen-flushed packaging, popped chips typically have a shelf life of 6 to 9 months, depending on the recipe and packaging materials used.

 

18. Can the machine be integrated with a seasoning and packing line?

Yes. It can be connected to:

  • Automatic Feeding System
  • Seasoning Drum
  • Cooling Conveyor
  • Metal Detector
  • Multihead Weigher
  • Automatic Packing Machine
  • Nitrogen Flushing System

This creates a complete automatic production line.

 

19. Do you provide after-sales support?

Yes. Penguin Innovative Engineering Pvt. Ltd. offers:

  • Installation assistance
  • Technical support
  • Spare parts availability
  • Online troubleshooting
  • Operator training
  • Preventive maintenance guidance

 

20. Why choose Penguin Innovative Engineering Pvt. Ltd.?
✔️ Advanced popping technology
✔️ Healthy, low-oil snack production
✔️ Food-grade SS 304 construction
✔️ Energy-efficient design
✔️ Easy operation and maintenance
✔️ Reliable after-sales service
✔️ Custom machine configurations
✔️ Complete snack processing solutions
✔️ Expert technical guidance
✔️ Proven experience in food processing machinery